Contour cutting explained: what it is and what to expect

What contour (die) cutting is, how it works with the print, and what you need to provide in the file.

5 min read · Updated Feb 2, 2026

In this guide

Contour cutting cuts the printed graphic into a custom shape (e.g. sticker outline, decal shape) instead of a rectangle. A cut path in the file tells the plotter or cutter where to cut. The path must align with the print; misalignment causes off-cut or cut through the design.

How it works

The printer prints the graphic, then a cutter follows a vector path (cutline) through the top layer and adhesive but not through the backing (kiss-cut) or through everything (die-cut). Registration between print and cut is critical.

What you provide

A single vector path (cutline) on its own layer or as a spot color the RIP recognizes. The path should match the intended shape; offset and bleed are applied as the printer specifies. No stroked paths or multiple overlapping paths unless specified.

Before you send the file

• One cut path per shape; closed vector path.

• Cut path on its own layer or spot color; do not hide or flatten it.

• Confirm bleed and offset with the printer.

Common mistake

Sending a path that is not closed, or a path with a thick stroke the RIP interprets as a wide cut. The cutter follows the path center or edge; wrong setup causes bad cuts. Use a hairline or the printer's specified cut path rule.

How we do it at Print Wave

We specify how to provide the cut path (layer name, color, stroke) and what offset we use. We verify the cut path is present and valid before we run contour-cut jobs.

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