Foil file setup: layers, knockouts, and traps

Prepare foil artwork for the selected process, without assuming every job needs a die, ink knockout or fixed trap.

1 min read · Updated Sep 10, 2026

In this guide

Foil artwork must match the selected process. A die-based hot-stamping job and a digital foil job can need different separations, file formats and print order.

Keep foil information distinct

A printer may request vector foil shapes as a named spot color, a separate file or another defined mask. Follow the exact specification and keep an editable original. A reference preview helps show how foil relates to the printed design.

Do not apply a universal knockout rule

Some systems place foil over compatible printed or coated areas; others require a different surface or sequence. Do not automatically remove all ink under foil. Ask whether knockout, overprint or a registration allowance is required.

Check before export

  • Confirm spot name, file format and dimensions.
  • Follow the chosen process limits for fine detail and gaps.
  • Apply only the requested trap or allowance, not a generic value.
  • Preserve required separations rather than merging everything into CMYK.

Technical references

Manufacturer references explain the technology, not our current equipment or stock. Confirm the process and file requirements for your specific order.

How we do it at Print Wave

Confirm the available foil process with us first. We can then explain the file requirements and any artwork preparation needed before production.

You do not need every specification worked out. Tell us what you are making, a rough quantity and your deadline. We will help with the next decisions.